Toronto Chapter 26

March 2007 Bulletin

Web: http://chapters.sme.org/026/

E-mail: sme26toronto@yahoo.ca

 

 

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SME Tour – Honda Manufacturing – Aliston

Date: Thursday  March 22,2007

Venue: Plant 1, 4700 Tottenham Road,

Alliston, Ontario. 705-435-5561

Time: 12:15 pm - 2:00 pm

Type: RSVP ONLY  Contact Loris Giuricich

416-448-2225 or Lgiurici@celestica.

Tour Limit: 30 People

 

$15 for members (CMTDMF -Canadian Machine Tool, Die & Mold Federation- included), $20 for non-members, student members $8.  SME membership cards are to be shown.

Map Click here

Directions from Toronto: Take Hwy 400 north from Toronto to Hwy 89 West. Drive through Cookstown towards Alliston on 89 (approx 18 kms) Turn left at Tottenham Road. Continue past Albert Street. The Entrance to Plant 1 is on the right.
Plant Tour Information: Plant tours are conducted when the plant is in operation and your safety is top priority. Safety glasses will be provided. High heels, open toes or open heeled shoes cannot be worn. Cameras and video cameras are not permitted inside the plant.

The two plants are state of the art facilities for the manufacturing of 4-door Civic, Acura 1.7 EL, Acura MDX and Honda Mini Van. With 450 acres (of which 45 acres are under roof), the plant employs 5000 people and has invested 1.4 billion in capital. They produce 350,000 vehicles per year. HCM production serves not only the Canadian market, but is also exported to the United States, Japan and 12 other countries.

At this plant Honda does metal stampings, die shop, body welding and assembly. Honda has won the J.D.Power and Associates award in the past and are ISO 14001 (Environmental management) Certified in and ISO 9002.

Register today for this tour with Loris Giuricich 416-448-2225 or Lgiurici@celestica.com to sign up.

 

1.        Your visit of Plant 1 will last about 1 1/4 hours, including opening comments and questions and answers.  The walking portion of the tour is about 2 km in length and approximately 45 minutes in duration. This tour includes stairs and is not wheel chair accessible.

2.        Safety glasses and headsets will be provided.  All tour guests must wear long pants, closed toe and closed heel shoes.  Open toe or open back shoes and shorts are not allowed in the plant. 

3.        Individual guests must be at least 12 years of age.  School groups must be Grade 9 or above.

4.        Groups are limited to a maximum of 30 guests, total, for safety reasons.

5.        Cameras, video-cameras, cell phones, pagers, IPODS and other electronic devices are not permitted in the plant.  Handbags, backpacks, briefcases or packages are also not allowed.  Guests bringing these items will be asked to leave them at Security or in their vehicle.  HCM is not responsible for these items.

6.        No food or beverages of any kind are allowed in the lobby or on the tour.  Vending machines and cafeteria services are not available for guests.

7.        Solicitations of any nature are not allowed.

8.        In compliance with local by-laws, please refrain from smoking in the building or on the property.

9.        Whether you are traveling by bus or car, please have your driver check in with Security upon arrival.  Buses are to remain on the property for the duration of the tour.  Bus drivers are welcome to join the tour. 

We trust you will understand our reasons for the above guidelines, and we thank you in advance for your cooperation.  If clarification of the above is required, please contact Natalie Fisher or Lisa MacKenzie on Tuesdays, Wednesdays and Thursdays from September through June at (705) 435-5561 ext. 2101.

 

Friends & colleagues are welcome!

Upcoming Topics & Schedule 2007 (see http://chapters.sme.org/026/ for details)

Future Events

 

 

31-May-07

SME Tour

Bowmanville Foundry - Not Confirmed

28-May-07

STG Talk

TPS workshop with Toyota representative - Not Confirmed

26-Apr-07

SME Tour

Bombardier - Not Confirmed

24-Apr-07

STG Tour

Lean Plant Tour at CTS of Canada www.ctscorp.com – Not Confirmed

26-Mar-06

STG Talk

Theory of Constraints - Speaker Kobus van der Zel - Confirmed

22-Mar-07

SME Tour

Honda Automotive tour - Confirmed

Please contact Juergen.Boenisch@jbemc.com for STG registrations.

Please contact Lgiurici@celestica.com for Regular SME registrations.

Past Events

 

 

26-Feb-07

SME STG Tour

Lean Plant Tour at Dofasco Inc. www.dofasco.ca - Confirmed

Jan. , 2007

STG Tour

Canada Post Tour

 

Special Tech Group STG: The Human Side of Lean

Invitation to interactive Workshop & Draw:

Maximizing Human Potential with the Theory of Constraints (TOC) - THE GOAL (Eliyahu M. Goldratt) triggered TOC

and the Human Side - By Kobus van der Zel  P. Eng. (Int.), B. Eng. (Mech), MBA, CTP

Text Box:

Date:         Monday, March 26, 2007

Venue:   Mississauga Valley Community Center

Program Room 4 Library (click for overview map)

1275 Mississauga Valley Blvd. / Mississauga, ON, (905) 615-4670

Time:        5:45 pm – 8:45 pm

Type:         Workshop, Reservation required - Please RSVP with

Juergen Boenisch at HumanLean@jbemc.com,

$10 for members (CMTDMF -Canadian Machine Tool, Die & Mold Federation- included), $15 for non-members, student members $5. Includes Cookies, Soft Drink, Talk & Discussion. SME membership cards are to be shown.

 

Directions

Located one block south/east SE of “Square One”, from QEW take Hurontario Street north (N), from 401 or 403 take Hurontario Street south (S), turn east (E) on Burnhamthorpe Road E, for 1km than turn right (S) into Central Pkwy E, for 200m than turn right (W) into Mississauga Valley Blvd., turn left onto car park, take main entrance in corner of building. (Click here: For Map Details or for Satellite View)

 

Please Note:  The first time in the history of an STG, we will have a draw at this event. The prices will be three (3) Books: The Forces of Progress, just published by Kobus van der Zel.

 


Abstract This workshop will be interactive – playing a push/pull game and TOC concepts and measurements. We will be reviewing a real Discus profile and asking for input on how profit sharing and Employee Share Ownership Plans are being done today. This workshop will take you on a journey in search of the primary forces that either fuel or destroy progress in companies today – with a special emphasis on human potential.  Scientists like Newton and Einstein changed our world by proving that the complex world of physics is ruled by only a few forces which obey simple Laws. This allowed a quantum leap in our progress.  Dr. Eli Goldratt, author of The Goal and founder of TOC has asked his international practitioner network for many years why this methodology has not been adopted by more businesses, and why so many companies report a relapse after strong initial results.

 

In the speaker’s business novel, The Forces of Progress (www.lulu.com/Globalturnarounds) an Eastern woman teams up with a Western turnaround guy to master the forces that are limiting their progress in business. They set their aim as high as the imagination will allow:

·          For their traditional products company to achieve a Viable Vision – to turn its sales into its net profits in 4 years, and

·          To encourage their people to escape from the rat race by becoming millionaires – free to pursue their real purpose in life.

They use ancient Laws and wisdoms to defeat the forces that stand in their way.  Is it possible that a traditional business is also ruled by a few distinct forces – which could be mastered to allow for a quantum leap in the performance of the business and its people?

The workshop will challenge the audience to discover four distinct forces that should be realigned in a set sequence to release the full potential of a company and its people.

 

About the Speaker Kobus van der Zel has over 15 years manufacturing management experience including business improvement and turnaround engagements where 100% of the fees were tied to achieving bottom line results. He graduated from the University of Stellenbosch, South Africa in 1989 with a mechanical engineering degree and in 1995 with an MBA. He was certified by the Turnaround Management Association as a Certified Turnaround Professional (CTP) in 2005.

 

ReservationIf you want to know which forces are preventing your manufacturing operation and its people from achieving their full potential, then you better do not miss this great workshop!

Friends & colleagues are very welcome!

 

New Strategy for SME Chapter-26

Adjustment to changing environment & Invitation to Strategy Workshop

Saturday, March 31, 2007 from ~9am to 1-2pm. See chapter website for details

In our November Bulletin we invited past SME Executives & Senior Members to join us on Nov. 30, 2006 for a Round Table Discussion about SME-26 and its future. The idea was very well received and we had a number of past SME-26 chairs as well as current members at the table and many new insights were generated. It became clear that the today’s environment has changed over time and that it is necessary for SME-26 to adjust its strategy and focus in order to clearly address the needs of our Customers - to use the terminology of Lean Manufacturing.  

Clear Customer Focus is one of the primary objectives of Lean and the Toyota Production System TPS and should be a primarily focus of SME-26.

Who are our customers?

This was one of the first questions raised at the Round Table, and two (2) main customer groups have been identified:

1.  Our SME-26 Members   2. Businesses, especially in the GTA

There might be other customer groups, e.g. in the educational and governmental sector.  The Round table was facilitated by Juergen Boenisch and we covered the following four (4) SME-26 areas:  

1. Past Activities   2. Strengths Today  3. Possible Future  4. Immediate Actions

Point 1:   In the past SME-26 did many talks, tours, social events, and Technical educational Networking events on modern technologies. Similar to our launched Special Tech Group STG, Special Interest Groups SIG on robotics, management, and other interesting topics were held, some of them under involvement of Universities and other educational institutions.

Point 2:  The Round Table participants saw today’s SME-26 strengths in areas as education, the SME magazine, good people, networking platform, plant tours, and the unique GTA location with a high density of members and companies.

Point 3:   The most active discussion developed around the Possible Future of SME-26 with over 20 highlighted areas to focus on. Here are some possible focus points:  Foster more active member participation, Growing & expanding of SME-26, Technique exposure to the young generation: High school and pre-high school, Lean Manufacturing, Six Sigma, TPS training, Focus on future manufacturing techniques, Education for professionals, 2-3 plant tours per Month, More networking events, Active on-site support of companies, Presentation & management training, Introduce Corporate Social Responsibility CSR (Triple Bottom Line), Joint meetings with other associations, e.g. AME, PMI, APICS, CTMA),

Point 4: What should be the immediate actions for our chapter to move forward? Here are the top three (3) areas to focus on:  1. Phone survey of our members to better understand their interests 2. Improve communication between our members and plan ahead, e.g. improved website and monthly bulletin.  3. Encourage growth of student chapters and involvement of the younger generation

In the meantime, we addressed quite a few points already. We had workshops and discussions addressing industry needs with leading GTA businesses, such as Husky Injection Molding and Canada Post. Our monthly executive meetings experience and increasing number of participants.  We met with the new SME Toronto office representatives to discuss possible ways of mutually leveraging expertise and contacts.  The chapter can have an active role in the October machine show & exhibition.  A special focus will be on actively involving our younger generation.

 

Next Steps:  It is essential and crucial for SME-26 to address the important points and to review and define our future strategy. This will be Guideline for all future activities and to develop a solid future vision with clear values, mission statement, and objectives that will guide  us towards a better SME chapter. This will also bring consistency into the chapter work.

Strategy Development:  We scheduled a ½ day workshop to start developing our new strategy on  Saturday, March 31, 2007 from ~9am to 1-2pm.  The workshop will be facilitated by an experienced business leader and the location will be determined within the next weeks. We invite all people interested in the direction of the SME chapter 26 to mark their calendars and to actively participate in this important event. Your contribution will influence the direction and the future of our SME Toronto chapter. We would like to especially invite

Past SME Executives and Senior Members,  Our SME-26 Members & Student Members,  GTA Business Leaders and Representatives and Representatives from the Education and Public Sector

We don’t expect to find the perfect strategy solution in just one workshop, but we believe this is the right start. This event will influence and determine the direction and we will verify the key focus areas for SME-26 to work on. It will provide us and external parties with a clear understanding of what our SME Toronto Chapter 26 stand for.

For questions and registration, please contact Juergen Boenisch at SME-Strategy@jbemc.com or at (416) 839-7759

 

 

 

 

Dofasco Plant Tour Report Written by:  Verner Chen (Husky), Rick Marmei (Axis-Design)

 

On Feb. 26, 2007, the SME-26 organized a plant tour in Dofasco, the largest and most successful steelmaking company in North America. Ralph H. Krueger, Quality Systems Manager of Dofasco, hosted the tour.

 

Steelmaking is essentially a kind of manufacturing process, including R&D, Process Planning, Manufacturing, Supply Chain, Marketing & Sales, and Production/Order Control etc. Also, a finished steel product may go through a few process lines and a line may be used for a few products. Hence, level loading and proper scheduling have the same challenge as in an automotive company. In addition, productive maintenance of so many capital equipments/devices is very critical in a steelmaking company.

 

After reviewing the overall process of Dofasco through a video, we particularly toured the 72"-wide hot dipped galvanizing line. This line was established in 1999, which was a joint venture with Arcelor of France. The name of the joint venture is DoSol Galva, and is commonly referred to as DSG. DSG incorporates Sollac's hot dip coating technology to produce 450,000 tons per year of EXTRAGALTM, a corrosion-resistant galvanized steel primarily for automotive applications and with a particular focus on exposed auto body panels. EXTRAGALTM is established in the European automotive market as the cost-effective replacement for electrogalvanized material in exposed automotive applications. Dofasco is the exclusive North American marketer of DSG's production of EXTRAGALTM. During the tour of this line, a couple of things were of special interest. First, this line is highly automatic, involving material loading, cleaning, heat treatment, coating, surface quality inspection and recording, laser welding, cutting, and unloading. It is fascinating that the quality zinc-coated sheet metal rolls are continuously produced through this very long process line. Second, the total productive maintenance is very systematic. We noticed regular 5S/house keeping and maintenance tracking records. We also noticed that employee driven maintenance and improvement ideas are posted on the boards. 

 

Advanced Technologies Tech Paper on Micro-Nano Opportunities

If you'd like to learn more about advanced manufacturing technologies, don't overlook SME technical papers. There are more than 17,000 tech papers in our Society's library covering all aspects of manufacturing, and members can download them for FREE (they cost $15 apiece for nonmembers). One tech paper that has been downloaded a lot lately is:
Micro Machining Techniques, Fixturing and End Mill Selection in High Precision VMC Parts. Authors Matt McCormick and Charles Deboer explore the gap-and opportunities-between micromachining techniques and nanotechnology. Browse through all of the tech papers by subject area and download them 24/7 at www.sme.org/techpapers.

 

Thank You, SME Volunteers and Mentors

Our founders established this Society in 1932 as a means for people to share manufacturing knowledge with each other. As we observe National Volunteer Week from April 15-21, let's take a moment to thank all the SME members who have contributed countless hours of time, energy, ideas and enthusiasm through these past 75 years. We wouldn't be where we are today without your efforts. What a tremendous legacy we are continuing for tomorrow's manufacturing practitioners!

 

 

 

 

 


Joseph R. Benedetto Scholarship

The Application Form for the Joseph R. Benedetto Scholarship is available on the chapter web site at:

http://chapters.sme.org/026/ $1000 dollars is to be awarded each spring to a Toronto area student member of SME who demonstrates potential and an intention of contributing to Canadian Manufacturing. This award is being given by Toronto Chapter 26 of The Society of Manufacturing Engineers (SME). The purpose of SME is to promote excellence in manufacturing and to advance the profession of its sponsors and members. Questions? Please get in touch with Rick Marmei (416) 291-5866,  axisrm@gmail.com

Executive Meetings

NOTE: Meetings will be held on the first Thursday of each month (Click Here for current schedule)

First Thursday , 7:00 pm – 8:30 pm,

George Brown College

Venue: George Brown College, Building E, Room E244, 146, Kendal Ave., Toronto ON

 

Mar. 1 2007 7:00p SME Executive meeting  - GB College
Apr. 5 2007 7:00p SME Executive meeting  - GB College
May 3 2007 7:00p SME Executive meeting  - GB College

Many Thanks to our BULLETIN PUBLICATION and WEB SITE SPONSORS:

                                

 

                                                                                                                                              

 

 

 

Have your logo added here for the cost of Sponsorship.

Information and links at: http://chapters.sme.org/026/               Upcoming events: http://calendar.yahoo.ca/sme26toronto

EXECUTIVE LIST Please note changes **

Office

Name

Company

Phone

E-mail

Chair

Rick Marmei

Axis Tool Design

(416) 291-5866

axisrm@gmail.com

Chair-Elect.

Dr. Juergen Boenisch

Executive Management Consulting

(905) 847-9298

juergen.boenisch@jbemc.com

Secretary

Howard Huang

CTS of Canada

(416) 399-0026

huang_2803@yahoo.ca

Treasurer

Ken Shah

Solinst Canada Ltd

(416) 508-4434

shh_ken@yahoo.ca

Programs-Tours

Loris Giuricich

Celestica Inc.

(416) 448-2225

lgiurici@celestica.com

Member at large

Bruce Keeling

 

(705) 487-3970

bandi@sympatico.ca

Sponsorship Committee

Joe Benedetto

JRB Enterprises

(416) 267-2102

sallyandjoe@sympatico.ca

Executive Advisor

Joe Benedetto

JRB Enterprises

(416) 267-2102

sallyandjoe@sympatico.ca

RP Liaison

Vesna Cota

Tyco Electronics Canada Ltd.

(905) 474-5541

vcota@tycoelectronics.com

Web Site & Bulletin Ed.

Rick Marmei

Axis Tool Design

(416) 291-5866

axisrm@gmail.com

Member at large

George Heintzman

Systems Consultant

(416) 467-8298

gheintzman@sympatico.ca

George Brown Stu Advisor

John Camarda

Teacher

(416) 820-7742

camarda@georgebrown.ca

U of Toronto Stu Advisor

Beno Benhabib

Professor

(416) 978-3447

beno@mie.utoronto.ca

Ryerson U Stu Advisor

Farrokh Sharifi

Professor

(416) 979-5265

fsharifi@acs.ryerson.ca

Chair Ryerson Stu Ch 165

Claudia Zhang

U of T Chair

 

claudia.zk@gmail.com

Immediate Past Chair

Wendy Chen 

KTM Locks, Magna

(416) 233-3203 **

w.chen@utoronto.ca

Past Chair

Farhad Shafiei

Commercial Roll Fmd Prod

(416) 881-8065

fshafiei@commercialroll.com

Past Chair

Ken Kogej

Fuchs Lubricants Canada Ltd.

(416) 553-2440

ken.kogej@sympatico.ca **

Our continuing thanks to Professor Mark Fox, U of T, for hosting the Chapter’s web site on his server at http://www.novator.com

 

Call for Volunteers

The Toronto Chapter would be delighted to welcome anyone willing to contribute towards the activities and events of the chapter. Please feel free to contact any of the executive members for more information.  The Chapter executive meets several times per year to plan and organize Toronto Chapter events. The executive positions are listed below:

* Vice-Chair * Secretary  *Treasurer * Communication Chair * Program Chair * Education Chair   * Executive Member-at-Large * Webmaster * bulletin editor

If you are interested please attend the Executive meeting on the First Thursday meeting of every month.

(See Exec meeting Schedule)

   

The SME Chapter 26 Bulletin

The SME Chapter 26 Bulletin is published eight or nine times a season by the Toronto Chapter of the Society of Manufacturing Engineers (SME). The SME provides support for people and industries in manufacturing by providing opportunities for networking, professional development and technical information. Headquarters of this 70-year-old professional society are in Dearborn, Michigan.

For more information or to join, phone or email the Chapter 26 Chair, Rick Marmei, at (416) 291-5866 or

axisrm@gmail.com or HQ at 1-800-733-4763. and www.sme.org

Talks and tours put on by the Chapter 26 are listed on the Chapter 26 web site at http://chapters.sme.org/026/ and SME Headquarters web site is at

Your Company flyer - Enclosure Special Offer!!

Chapter 26 is offering companies the opportunity to enclose their company flyer in our monthly Bulletin mailing, either as hard copy or by e-mail. We have a special offer for the coming year. Enclosure in

one issue: $300,  four issues: $1000,  eight issues $1800

We mail Bulletins 8 times a year (Sept., Oct., Nov., Dec./ Jan., Feb., Mar, April, May) to nearly 500 manufacturing professionals in the GTA. For more information please get in touch with Ken Kogej, 416-274-2540 or ken.kogej@sympatico.ca

The piece to be included must meet the following criteria:

• 250 folded flyers ready for stuffing into a #10 envelope supplied by 1 week after copy deadline.

• Is of interest to our membership - is manufacturing oriented (we don’t want life insurance or travel brochures)

• Weighs less than 3 sheets of 8.5 x 11 in 20 lb. bond paper. Larger items could be negotiated.

• E-mail addresses or links to web sites must be fully checked and functional.

• We reserve the right to reject pieces we do not feel to be consistent with our professional goals and objectives.

• We reserve the right to change any of the above items without any notice.

About this email from SME Chapter #26

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